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500KG/H LDPE agriculture film cleaning washing squeeizing production line

RT Series PP PE LDPE LLDPE film washing recycling line is used to processing the waste plastic films. It is design with 3 sections,crushing-washing-drying systems.
We can customzied from 300kg/hr to 2000kg/hr according to your request.
The end mositure is under 3%.It could to make granules directly.
If any question,please contact us:info@plasticrecycling-machine.com

  • RT-500
  • RETECH
  • 8477800000
Moisture:
Plastic:
Production Capacity:
Quantity:

 500KG/H LDPE agriculture film cleaning washing squeeizing production line


LDPE film washing plant

Model:RT500

Model

Capacity(Input)

Power needed

Labor needed

RT-300

300kg/h

125kw/hr

1-2

RT-500

500kg/h

320kw/hr

1-2

RT-1000

1000kg/h

425kw/hr

2-3

RT-2000

2000kg/h

650kw/hr

3-4

 

Detailed information:

1.   Crushing Machine System

With advanced technology,RETECH RT series shredder and crusher machine could make big size film or block into small.

If your plastics with baled shape,you may need a shredder to open it easily and pre-cut. We supply both single and double shaft shredders as per your plastic materials.

For crushers,RETECH technical team developing 2 shapes of rotor inside of crusher to processing both HDPE/PET rigid bottles and LDPE/PP soft film bags.

After cutted by our crushing system,the size of soft film could be controlled between 40-60mm,the size of rigid bottle flakes could be controlled between 10-12mm.Crushing with water is a good way for improve the capacity.

Adopting good quality SKD-11 blades,it is long time using and better cutting performance.

 Single shaft shredder for plastic film lumps


2.Friction Washing Conveyor

Putting a friction after crusher is mainly aim to processing the dirty soft films such as LDPE agriculture film,ground film,etc. It could remove more sand,foil,mud out to release the pressure of next floating swimming pool.

 


3.Floating Washing Tank

Film floating washing tank is to wash and clean the waste dirt plastic films,with rolling pushers to push the plastics ups and downs.The plastics floating on the surface of water and the useless dirts fall down.

In the end of wash tank,we ususlly install a chain conveyor to improve the capacity.

 Floating wash tank with high speed friction washer


4. Squeezing Dryer

For now,it is the most important part for dry the wet film effeciently. Traditional drying way is working with dewatering centrifuge machine by its fast rotation force. But still it is with higher moisture about 8-10 percent. In order to control the moisture and make a better granulating process,RETECH reserch and produce the most high efficiency squeezing machine.It could make the moisture under 3%.

 Plastic PE LDPE film washing recycling line with hot washing tank


5.Big Silo

In order to storage the washed and dried films. Retech machinery customzied to supply big silo from 2m³ to 60m³.All parts contact with material is SUS stainless steel304.

 

Compare of LDPE film before and after wash:

 LDPE agriculture film washing equipment line

 

RCSJ130/130 500kg/hr LDPE film pelletizing line:

Generally speaking,it is a necessary processing part after LDPE film washing to LDPE film granulating pelletizing steps.

The dried film could get pelletizing directly within moisture 7%.

We have 2 ways to recommend our pelletizing machines to you:

1st option is our 3 in 1 combination compactor-extrusion-pelletizing function in one step granulating line. This design is adapt to recycle the washed or offcut LDPE/HDPE/LLDPE scrap films.


plastic flexible laminated film recycling granulating line

 

Model

Screw   Diameter

L/D

PE(Output)

PP(Output)

RCDJ85/100

85mm/100mm

33:1

160-220kg/h

120-200kg/h

RCDJ100/120

100mm/120mm

33:1

260-380kg/h

220-280kg/h

RCDJ130/150

130mm/150mm

33:1

450-550kg/h

380-450kg/h

RCDJ160/180

160mm/180mm

30:1

650-800kg/h

500-600kg/h

RCDJ180/200

180mm/200mm

28:1

800-1000kg/h

600-800kg/h

 

Standard design of PP PE film pelletizing line:

No.

Name

Quantity

1

Belt conveyor with metal detector

1

2

Compactor

1

3

RCSJ130/33 main extruder

1

4

RCSJ130/12 baby extruder

1

5

Hydrualic screen exchanger

2

6

Die face cutting system

1

7

Water flume 

1

8

Dewatering machine

1

9

Vibrating screen

1

10

Blower conveying system

1

11

Storage hopper

1

12

Electric panel

1

 

1.   Belt conveyor

The belt conveyor is to sending the PE material into compactor machine. The belt is made of PVC in 4mm thickness. On top of belt,we usually put a metal detector to alarm before sending it into compactor,it is to protect the blades and screw/barrel.

The belt conveyor is with current linkage set with compactor, if the compactor is overload,the belt stop, while the current is normal,the belt working.

 

2.   Compactor

Here the compactor machine is with crushing and compact function,with moving/fixed blades design inside of barrel, the material will fully stir and friction immedietely. The moving baldes and friction creat heat to dry materials and make material compaction. It is easy to feeding with bigger capacity. You can easily to inspect the working inside of compactor by the inspection window.

For washed PE film with moisture, our new degassing dusting collection system is so big improvement of final granules.

New technology of degassing in the cutter compactor takes place preheating and predrying the plastic materials.

The optimum screw design(turn to the material to be processed) enables the reverse degassing to be true in the cutter compactor,it is a help of degassing zone of extruder.

 

In all,the compactor is to crush,dry,compact the film in one step.

 


The main extruder is designed with a vacuum system, if your material sometimes is a little wet or with some useless elements. The vacuum can absord the impurities to improve the quality of granules.

At the end of the extruder,we put a pressure sensor to alarm the remind operator to change the net.

Here is for die face cutting system, the granules will cutted and fall into water in short time. The thickness of granules is depend on the speed of motor(Inverter control)

RCDJ Series can be processing to:

(1) HDPE,LDPE,LLDPE,PP such as films,bags,flakes,film rollers,stretch film,shrink film,packing film,multi-layer film,T-shirt bag cut-offs.

(2) Foamed PE,EPS,EPE,XPS: rolls,bags,sheet,food container,fruit net,cover

(3) Textile:PP fiber,raffia,silk,yarn,woven bags,non-woven fabric,jumbo bag

 

Plastic Granulating Line for PP raffia/woven sack/BOPP film/CPP film recycling,PE+PA laminated film.

Meanwhile,it can be pelletizing both soft film and rigid flakes in one machine.The point is add a controlling valve in the feeding part.

 

HDPE flakes/PP hard flakes pelletizing equipment:

Applications:

PP,PE,HDPE,ABS,PC,HIPS,flakes etc.

PP PE squeezed rigid flakes pelletizing line 

RETECH RHDJ Series PP PE flakes pelletizing recycling machine is used to granulating the washed plastic flakes such as HDPE/PP/ABS/PC,etc.

Recycling factories collects plastics from waste electrical and electronic equipment (WEEE) and other products from the automotive sector such as car bumpers, battery packs, engine piping, household appliance, etc. 

These Post-Consumer waste are contained with iron particles, wood pieces and paper labels,etc. So, the turnkey solution from the material sorting, crushing,cleaning, drying and processing into the high end quality recycled pellets are the essential factors toward business success. 

RETECH provide the easy operation,energy saving plastic recycling machine, plus integrate with advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance.

Models:

Model

Screw   Diameter

Capacity  

RHDJ65

65mm

60-90kg/h

RHSJ65/65

65/65mm

60-90kg/h

RHDJ80

80mm

90-120kg/h

RHSJ80/80

80/80mm

90-120kg/h

RHDJ100

100mm

150-200kg/h

RHSJ100/100

100/100mm

150-200kg/h

RHDJ120

120mm

250-300kg/h

RHSJ120/120

120/120mm

250-300kg/h

RHDJ150

150mm

400-500kg/h

RHSJ150/150

150/150mm

400-500kg/h

RHDJ180

180mm

600-800kg/h

RHSJ180/180

180/180mm

600-800kg/h

RHDJ200

200mm

1000-1200kg/h

RHSJ200/200

200/200mm

1000-1200kg/h

 Water ring die face cutting system

Features:

Feeding way: Special designed dosing feeder combining with the screw loader could feed the material into the extruder high efficiently and evenly. Guarantee getting good capacity of the machine. Also could equipped with adding material feeder, such as master batch feeder, Calcium feeder to improve the characters of the final material granules.

Gear reducer: The high torque, hard-surface gear reducer with water cooling circulation system ensures the line running steady, silent, and long life.

Barrel and screw: The special material (38CrMoA1A & double alloy) and hardness treatment (nitride and tempering) of the screw and barrel make extruder to be good wear resistance.

Degassing: Special design by vacuum and natural degassing for the venting can discharge the moisture and waste air, such as oil and printing efficiently which ensure the finally plastic granules are with smooth surface, no water, no bubble, and good quality.

Hydraulic filter changer: Different structure due to the material status, such as single plate double filter changer, double plate double filter changer, double pistol double filter changer, no mesh automatic filter changer…hydraulic, free leakage, works swift and easy to operate.

Cutting way: Two type cutting way, the noodle type and water ring type including vertical and horizontal die face cutting makes the customer freely to choose.

Special designed die: All die holes size are special designed due to the material characters and our rich experience to make machines.

Cooling way: Most of the materials are cooled by water. Some like PVC  PE are also could be cooled by wind.

Package of the final products: Final products granules will be blowing into silo, which will be packaged by manual or packaging by scale machine automatically.

Electric parts: Siemens, Schneider, Fuji, ABB, Mitsubishi, TECO all electric are world wide famous brand or parts customized.

 

As a professional recycling machine manufacturer, the excellent quality of the recycled pellets and high efficiency of machinery operation are the most important two indicators we pursue. 

Hence,RETECH team always seeking to go further on designing and researching.

We are committed to maximizing waste utilization and afford the social responsibility for global environment protection.

 

Before-sale  
  a. Introduce products and applications detain
  b. Recommend suitable solution
  c. Provide with reference information
  d. Offer lab for test    

 
 During Manufacturing          
  a. Provide with layout and engineering conditions
  b. Inform the project processing status
  c. Offer other documents

 
After-sale
  a. Provide with installation, commissioning and training
  b. Register and record customer information
  c. Offer spare parts
  d. Provide with necessary technical support for new application
  e. Visit customer regularly and correct information


ABOUT RETECH:
RETECH is a manufacturer of PLASTIC GRANULATOR MACHINE and PLASTIC WASHING LINE with strong technical force.
With a simple operation, good quality, reasonable prices and experienced designs, our plastic
recycling machine are extensively used in the field of waste plastic recycling field

15years experience in this field. 15 years focus on produce the plastic recycling machine and plastic pelletizing line and plastic washing line.Such as plastic bottle recycling machine,PP raffia recycling machine,plastic film recycling machine,chemical fiber/nylon fiber pelletizing machine,PP PE film granulator plastic recycling machine plant,PET bottle flakes pelletizing line,Crusher,Shredder,Agglomerator and so on.
Our machines are specialized in processing PP PE HDPE LDPE BOPP PET PA PVC ABS PS EVA and so on. 

We are waiting for your further concerns.

 

Zhangjiagang Retech Machinery Co.,Ltd

www.plasticrecycling-machine.com

info@plasticrecycling-machine.com


Contact Us

ZHANGJIAGANG RETECH MACHINERY CO.LTD
Add: No. 5, Leyu Town, Zhangjiagang, Suzhou, China
E-mail: info@plasticrecycling-machine.com
Tel: +86-512-58711101
Phone: +86-18151196933
Zip code: 215621

ZHANGJIAGANG RETECH MACHINERY CO., LTD

Add: NO. 5, Shuangfeng Road, Leyu Town, Zhangjiagang, China
E-mail: info@plasticrecycling-machine.com
Mob/WhatsApp/WeChat/Skype:+8618151196933  
Phone: +8651258711101
Copyright  2019 Zhangjiagang Retech Machinery Co., Ltd.. Supported by LEADONG.

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