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500Kg/Hour PET Bottles crushing washing line

This PET bottle scrap washing line mainly used for dealing with waste PET bottle, HDPE Bottle, LUMP, PP barrel etc.

To separate PET bottles to flakes from PE/ PP label, cap, oil, garbage, protect the environment, avoid white pollution.

This PET bottle washing machine is composed of separator, crusher, cold & hot washing system, dewatering, drying, packing system, etc.

This PET bottle flakes crushing, recycling and washing production line can easily wash and recycle waste PET bottle flakes. Waste and dirty PET bottle flakes can be treated step by step by this facility. It is special for washing PET bottles flakes. We can help to attach equipment at the end of the washing line so that the completely dry flakes can be collected and packed directly after be washed.

  • RT Series PET Bottle Recycling Washing Machine
  • RETECH
  • 8477201000
Plastic:
Production Capacity:
Delivery days:
Quantity:


500kg/hour PET Bottles Crushing Washing Line

 

 PET Bottle Washing Line

 

1.Application for PET bottle washing line:

 

This PET bottle washing recycling line is composed of garbage separation (automatic & manual), bottle & flake crushing, cold & hot washing & cleaning, flake dewatering & drying, dust & label removal, packing, etc.

The whole system is with high automatically,labor saving,high output features.

2.Project introduction

Material: Baled or loose PET bottles
Finished product size:
10-12mm or customized

Impurities content: 200PPM
Purpose of use:

Be used for 2-D, 3-D PSF, filament yarn, PET strap, PET sheet or PET film.
Remark: We can customize the recycling line according to client's requirement.
PET Clean bottle flakes after washing

3.Basic Production Process

De-baling(bale opener)------Trommel----- Label Scrapping(lable remover) ------ Manual Sorting and Metal Detecting-----Wet Grinding(crusher)-------Screw conveyor------Gravity Separation(floating washer)-------Screw conveyor------Chemical Washing for PET Flakes(Hot washer)-------Screw conveyor------High speed friction washer ------- Screw conveyor------Floating washing tank ------- Dewatering machine--------Drying pipe system--------Label separator(Zigzag air label separator type)------Packing/storage hopper

 QQ图片20201103160236

4. Features for PET bottle washing line:


1. PET bottle flakes produced by PET bottle recycling and cleaning production line are mainly used to produce polyester filament, packing tape, sheet, film and other products.

2.Efficient trommel ensures separation of materials from other debris: removal of stones, wood chips, small metals.

The label removing machine is mainly used to peel the label paper on the PET bottle surface, especially the PVC or PS label applied on the PET bottle.Through the cooperation of the rotary and the fixed knives, the labels on the bottle body are peeled together, and the difference between wind force and gravity is used to completely separate the bottle body and the label, to preserve the integrity of the bottle and the bottleneck, and reduce the loss of high-quality bottle material.

The sorting system is the final classification and screening of the bottle body before crushing. It screens out a small amount of foreign matter (including heterogeneous bottles, heterochromatic bottles, a small amount of label scraps, metal reactants, garbage, etc.) remaining in the front-end units, and a buffer system. It is one of the necessary means for large-capacity production regulation, which is crucial to the stability of process control. Manual sorting is a re-inspection and a necessary way to ensure quality.

The crushing system adopts wear-resistant design to ensure that the system runs continuously for a long time.

Hot washing machine effectively removes sticky glue, oil stains and some small impurities on the surface of bottle flakes, which is critical to the life of downstream product filter components and product quality.

The high-speed firction washer applies the corresponding blade striking force to different materials at a suitable rotation speed to achieve the desired cleaning effect.

The floating washing tank is designed for strong pressure underwater cleaning to remove residual impurities

 Can be equipped with the corresponding centrifugal dewatering machine and hot air drying system according to the water content set by the production requirements.

The entire line is automatically controlled, and the units of the system operate in association with each other. It has a pre-judgment function for possible abnormal situations to ensure system safety.

5.Models/technical parameters of PET washing line
 

Model

RT-300

RT-500

RT-1000

RT-2000

RT-3000

RT-5000

Product capacity

300kg /h

500kg /h

1000kg /h

2000kg /h

3000kg/h

5000kg/h

Workshop(L*W*H)

40m *4m*5m

42m *5m*5m

85m *5m*5m

110m *6m*6m

125m*6m*6.5m

130*8m*7m

Needed worker

2-3 persons

3-4persons

4-5persons

5-6persons

6-8persons

8-10persons

Water supply
(recycle use)

2-3ton/h

3-4ton/h

4-5ton/h

6-8ton/h

10-12ton/h

12-15ton/h

Installed power(KW)

150-180

180-210

210-260

400-460

600-670

920-1200

Final product quality

Moisture: max 1%
Particle size:
10-12mm or customized
Total impurity content:
200PPM
PH:7.5±0.5



6.Spec of end products---PET Flakes(Filament grade)

Intrinsic Viscosity (IV) (dl/g)

0.65-0.86 (depends on raw materials)

Melt point (ºC)

252-260

Moisture

0.5-1%

Bulk density (kg/m3)

280-450

Particle size (mm)

3-12

Fraction

1-3mm

8-15%

≤1mm

Max. 2%

PH Value

7.5±0.5

PVC (ppm)

Max. 30 (based on raw material & design)

PE/PP (ppm)

Max. 20

Label(ppm)

Max. 20

Glue (ppm)

Max. 20

Metal (ppm)

Max. 10

Total impurity (ppm)

Max. 150

Plastic HDPE BOTTLE CRUSHER MACHINEPET Bottle cleaning washing lineSink float washing tanktrommel screen
7.Service System(plastic machine): 
· Pre-sale: We given client the details technician offer, sign the sales contract etc. 
· In-sales: We supply the details layout, installation instruction, technician support for the clients; 
· After sales: We arrange engineer to install the machinery and training the workers for client; 
· We have 24hours team to solve the after sales problem; 
· We have free spare parts with the machine; 
· We supply long term spare parts for every customer
· We always up date the new technology to every customer

 

 

Contact RETECH:

info@plasticrecycling-machine.com

Whatsapp:+86-15250376025



Contact Us

ZHANGJIAGANG RETECH MACHINERY CO.LTD
Add: No. 5, Leyu Town, Zhangjiagang, Suzhou, China
E-mail: info@plasticrecycling-machine.com
Tel: +86-512-58711101
Phone: +86-18151196933
Zip code: 215621

ZHANGJIAGANG RETECH MACHINERY CO., LTD

Add: NO. 5, Shuangfeng Road, Leyu Town, Zhangjiagang, China
E-mail: info@plasticrecycling-machine.com
Mob/WhatsApp/WeChat/Skype:+8618151196933  
Phone: +8651258711101
Copyright  2019 Zhangjiagang Retech Machinery Co., Ltd.. Supported by LEADONG.

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