500kg/h PE LDPE HDPE BOPP LLDPE Film Compactor Double Stage Die Face Cutting Pelletizing Line
RCDJ Series PP PE Film Double Stage Die Face Cutting Pelletizing Machine is working to process the soft plastics such as different kinds of soft plastic PE/LDPE/LLDPE/HDPE/BOPP films,PP woven non-woven/fabric/raffia/nets, PS/EPS/XPS foam,etc.
The whole system is design by RETECH plastic recycling solution team combines Europe latest technology,the recycling system is in high automatically operation with labor and energy saving performance.We can meet your requirements and make customized plastic recycling solutions.
Applications of 500kg/h PE LDPE HDPE BOPP LLDPE Film Compactor Double Stage Die Face Cutting Pelletizing Line:
PP woven bag
PP non woven fabrics
PP raffia yarn silk
PE/PA composite film,complex film
Features of 500kg/h PE LDPE HDPE BOPP LLDPE Film Compactor Double Stage Die Face Cutting Pelletizing Line:
(RCDJ Plastic PE PP Film Pelletizing Line)
1) High Input Feeding:
The RCDJ plastic feeding system is consist of belt conveyor and compactor/agglomerator unit.
The compactor/agglomerator combines latest Europe technology,moving blades and fixed blades creating heat by friction.The loosen film will get compact and easy for feeding.With advanced technology on feeding performance, the compactor improves the cutting/size reduction the plastics into small flakes.
All working is controlled by current and temperature,once it is overload or over temperature,the belt stops sending materials and while the current recovery normal,the feeding start automatically.
2)High Effectively Extrusion and Filtration
The degassing vent system is located in the middle of extruder,it is working to remove the moisture and some useless cells. By powerful absorb ability,it can maximum to reduce the useless cells contains in plastics.
It is very important of filtration screen system if you want to get the best granules and pellets.Here you have different options of filtration filters as per your own conditions.Usually RETECH provide single-plate hydraulic screen filter/continuous screen changer/double piston continuous screen changer/backflush changer/meshless changer filter.
Die Face Cutting System:
Cutting speed can be adjustable to get uniform granules.The Pneumatic cutting way can get cutting pressure stable to get best cutting performance.
Here the noodle type cutting system is also optional. It depends on your hobby.
1. Belt conveyor with metal detector
The belt conveyor is to sending the PE material into compactor machine. The belt is made of PVC in 4mm thickness. On top of belt,we usually put a metal detector to alarm before sending it into compactor,it is to protect the blades and screw/barrel.
The belt conveyor is with current linkage set with compactor, if the compactor is overload,the belt stop, while the current is normal,the belt working.
Compactor machine is working with crushing and compact functions,with moving/fixed blades design inside of barrel, the material will fully stir and friction immedietely. The moving baldes and friction creat heat to dry materials and make material compaction. It is easy to feeding with bigger capacity. You can easily to inspect the working inside of compactor by the inspection window.
For washed PE film with moisture, our new degassing dusting collection system is so big improvement of final granules.
New technology of degassing in the cutter compactor takes place preheating and predrying the plastic materials.
The optimum screw design(turn to the material to be processed) enables the reverse degassing to be true in the cutter compactor,it is a help of degassing zone of extruder.
In all,the compactor is to crush,dry,compact the film 3 fuctions in 1 step.
The main extruder is designed with a vacuum system, if your material sometimes is a little wet or with some useless elements. The vacuum can absord the impurities to improve the quality of granules.
At the end of the extruder,we put a pressure sensor to alarm the remind operator to change the net.
4. Horizontal cutting system
Here is for die face cutting system, the granules will cutted and fall into water in short time. The thickness of granules is depend on the speed of motor(Inverter control)
RCDJ Series can be processing to:
(1) HDPE,LDPE,LLDPE,PP such as films,bags,flakes,film rollers,stretch film,shrink film,packing film,multi-layer film,T-shirt bag cut-offs.
(2) Foamed PE,EPS,EPE,XPS: rolls,bags,sheet,food container,fruit net,cover
(3) Textile:PP fiber,raffia,silk,yarn,woven bags,non-woven fabric,jumbo bag
Plastic Granulating Line for PP raffia/woven sack/BOPP film/CPP film recycling,PE+PA laminated film.
Meanwhile,it can be pelletizing both soft film and rigid flakes in one machine.The point is add a controlling valve in the feeding part.
a. Introduce products and applications detain
b. Recommend suitable solution
c. Provide with reference information
d. Offer lab for test
a. Provide with layout and engineering conditions
b. Inform the project processing status
c. Offer other documents
a. Provide with installation, commissioning and training
b. Register and record customer information
c. Offer spare parts
d. Provide with necessary technical support for new application
e. Visit customer regularly and correct information
RETECH is a manufacturer of PLASTIC GRANULATOR MACHINE and PLASTIC WASHING LINE with strong technical force.
With a simple operation, good quality, reasonable prices and experienced designs, our plastic recycling machine are extensively used in the field of waste plastic recycling field.
15 years experience in this field. 15 years focus on produce the plastic recycling machine and plastic pelletizing line and plastic washing line.Such as plastic bottle recycling machine,PP raffia recycling machine,plastic film recycling machine,chemical fiber/nylon fiber pelletizing machine,PP PE film granulator plastic recycling machine plant,PET bottle flakes pelletizing line,Crusher,Shredder,Agglomerator and so on.
Our machines are specialized in processing PP PE HDPE LDPE BOPP PET PA PVC ABS PS EVA and so on.
We are waiting for your further concerns.
Zhangjiagang Retech Machinery Co.,Ltd