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500kg/hr PP PE LDPE LLDPE HDPE Polyethylene Film Recycling Pelletizing Line
Product Description:
Our RCSJ series high efficiency, 3 in 1 one-step plastic recycling machine is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
Models of RCSJ Plastic Pelletizing Machine:
Model | Diameter of screw | PE capacity | PP capacity |
TCDJ-85 | Φ85mm | 150-200kg/h | 100-150kg/h |
TCSJ-85/85 | Φ85/85mm | 150-200kg/h | 100-150kg/h |
TCDJ-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
TCSJ-100/100 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
TCDJ-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
TCSJ-130/130 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
TCDJ-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
TCSJ-160/160 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
TCDJ-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
TCSJ-180/180 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
Features of our PP PE film pelletizing machine:
1.One Step, All-in-One direct film recycling machine:
The RCSJ plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding).
2.Easy material feeding without the need for pre-cutting:
The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw
3.Higher output capacity
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market
4.Higher pellets quality
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).
500kg/hr PP PE LDPE LLDPE HDPE Polyethylene Film Recycling Pelletizing Line
Product Description:
Our RCSJ series high efficiency, 3 in 1 one-step plastic recycling machine is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
Models of RCSJ Plastic Pelletizing Machine:
Model | Diameter of screw | PE capacity | PP capacity |
TCDJ-85 | Φ85mm | 150-200kg/h | 100-150kg/h |
TCSJ-85/85 | Φ85/85mm | 150-200kg/h | 100-150kg/h |
TCDJ-100 | Φ100mm | 280-350kg/h | 250-300kg/h |
TCSJ-100/100 | Φ100/100mm | 280-350kg/h | 250-300kg/h |
TCDJ-130 | Φ130mm | 480-550kg/h | 400-500kg/h |
TCSJ-130/130 | Φ130/130mm | 480-550kg/h | 400-500kg/h |
TCDJ-160 | Φ160mm | 650-800kg/h | 600-750kg/h |
TCSJ-160/160 | Φ160/160mm | 650-800kg/h | 600-750kg/h |
TCDJ-180 | Φ180mm | 800-1200kg/h | 750-1000kg/h |
TCSJ-180/180 | Φ180/180mm | 800-1200kg/h | 750-1000kg/h |
Features of our PP PE film pelletizing machine:
1.One Step, All-in-One direct film recycling machine:
The RCSJ plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding).
2.Easy material feeding without the need for pre-cutting:
The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw
3.Higher output capacity
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market
4.Higher pellets quality
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).