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Agriculture Film Recycling PE PP LDPE LLDPE Mulch Film Plastic Bag Washing Machine Regranulate Line
Application:
The dirt LDPE/LLDPE agriculture film,PE shopping bag will be washing and cleaning by our high efficiency PP PE film washing line.
After film wash and clean,it is 95% dry or more, so it can be send to make regranulate again. You can choose the quality of granules based on the mesh standard and layers.
The recycled PP PE granules will be used to make film blowing to make clean film.
Main Features:
1. The main material is PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. The main process of the washing line is crushing, washing, drying parts.
3. The capacity of the washing line is from 200kg/h to 1000kg/h.
4. The crusher is to crush the film and woven bags to small pieces with size 60mm to 120mm.
5. Cold water sinking swimming tank can wash the common dirties, like the soil, sand, earth, stone, glass out.
6. High speed friction washer and hot sinking swimming tank can remove the strong dirties, like the grease, oil, glue.
7. With big capacity, double drying system can ensure the final products, PE PP flakes moisture lower than 5%.
8. With squeezing machine, the moisture level of PE PP flakes can be lower than 3%.
9. Final PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
Main Parts machines in the PP PE film washing line:
1. Crusher
The long belt/tape of LDPE agriculture film or LLDPE packaging film will be cut by our crusher machine. The flakes after cut will be in size bewteen 60mm-80mm controlled by mesh screen diameter.
New type of crusher with stagger shape of rotor/blades ensure higher capacity and lower noise.
Crudshing with water is a better choice comparing with dry crushing.
2. Friction washer
Friction washer here is to remove the most sand and help the wash in swimming tank. Some dirt agriculture film contains sand with about 25-30 or even more, it is a pressure for cleaning washing tank,so in order to reducing the sand in washing tank,we put a friction washing machine before swimming floating tank.
3. Washing Floating Tank
LDPE/LLDPE/PP film flakes is fully unflolded and cleaning here by rollers pushing, the long tooth could bring film deeply into water slowly and constantly. To improve the capacity and take fewer water out, we usually put a chain belt in the end of washing tank.
Here,dirt sand/stone/mulch will fall down again and discharge by side screw loader.
4. High speed friction washer
Some stubborn dirt which is difficult to remove will be handle by high speed friction washer. It is with high speed centrifuge force which can get rid of stickers on film flakes.
5. Film dryer/Dehydrator/Squeezer
One big point of the whole washing system is on drying system, we have 2 ways to dry the wet film, centrifuge dehydrator and squeezing machine.
1) The centrifuge dewatering machine is working by the high speed rotation force to remove the water.
2) The squeezing dryer machine is working with screw to squeeze the film into compactor and remove water by squeezing force pressure.
Models of RT series plastic washing recycling line:
Models | Capacity | Total Power | Workers |
TSWL300 | 300kg/h | 95~150KW | 1~2 |
TSWL500 | 500kg/h | 180~250KW | 2~3 |
TSWL1000 | 1000kg/h | 280~380KW | 2~3 |
LDPE/LLDPE PP Film Granulating Machine Plant:
After cleaning and washing by RT washing equipment, we can supply the film granulating/pelletizing machine solution:
It is recommend RCSJ series double stage compactor pelletizing machine to regranulate the washed film.
The machine is consist of:
Belt conveyor with metal detector
Compactor/Agglomerator
Mother single screw extruder
Baby single screw extruder
Filter screen with non-mesh filtration system
Water rind die face cutting system
Granules Dryer
Models of PP PE film pelletizing line:
Model | Compactor | SCREW/EXTRUDER | Capacity | |||
Volume | Power | Diameter | L/D | Power | ||
RCDJ85 | 300L | 37KW | 85mm | 33:1 | 55kw | 160-220kg/h |
RCDJ100 | 500L | 55KW | 100mm | 33:1 | 90kw | 230-300kg/h |
RCDJ130 | 800L | 75KW | 130mm | 33:1 | 132kw | 380-450kg/h |
RCDJ160 | 1200L | 110KW | 160mm | 30:1 | 220kw | 550-650kg/h |
RCDJ180 | 1400L | 132KW | 180mm | 28:1 | 250kw | 700-850kg/h |
Q&A about recycling machines:
1. What is the function of the PE PP film washing recycling machines?
The PE PP film washing recycling machinery is used to recycle and process the PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. Where does it collect the waste material for the PE PP film washing recycling machines?
The waste mater is gotten mainly from agriculture film, city rubbish and plant in bale package or separated. They are with much dirties, such as the earth, soil, sand, stone, glue, grass, oil, and some other dirties.
But by our many years experience to manufacture the washing line, we can promise to wash the material clean enough to take the washed material into the extruder to make granules. We have our special design to guarantee this point.
3. What are main parts of the PE PP film washing recycling machines?
The following is a standard structure of the PE PP film washing recycling machinery:
Belt conveyer--- crusher with water--- screw conveyer--- floating washer--- screw conveyer--- high speed friction washer--- high speed friction washer--- screw conveyer--- horizontal centrifugal dewatering machine (or squeezer)--- drying system 1--- transition hopper--- drying system 2--- storage silo--- operating panel
The up is a standard structure of the line, we can adjust it to remove some parts or add some parts due to the situation of the material or customers' requirements.
4. What capacity of the PE PP film washing recycling machinery?
300-2000kg/h for single washing line
5. What power of the PE PP film washing recycling machines?
150kw~480kw
6. How much water does it need of the PE PP film washing recycling machines?
3~8T per hour
7. How large space does it need for a PE PP film washing recycling machines?
100~400 square meters, the whole line could be installed by straight, "L" shape or "U" shape. We could design how to instal the machines due to the space of your factory.
8. What is the condition of the final products from the PE PP film washing recycling machines?
The size of final flakes will be 50~100mm, and final moisture level of film flakes will be lower than 5%.
The PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
9. What is material of the PE PP film washing recycling machines?
The parts contacted with water are made of stainless steel SUS 304 or customized.
10. What certifications do you have for the PE PP film washing recycling machines?
We have CE and ISO9001 certification for the entire PE PP film washing recycling machines.
Contacts us:
RETECH Machinery is an experienced and professional manufacturing for series plastic washing recycling machine/ plastic granulating recycling machine including ET bottle recycling machines, PE PP film recycling machines, plastic PE PP PS ABS PET PC PVC LD HD LLD BOPP granulating line, water treatment for the waste water from washing line, and auxiliary equipment for plastic recycling....
If you are interesting more details of our products, please contact with us no hesitation!
www.plasticrecycling-machine.com
Mob: 0086-152-50376025
Agriculture Film Recycling PE PP LDPE LLDPE Mulch Film Plastic Bag Washing Machine Regranulate Line
Application:
The dirt LDPE/LLDPE agriculture film,PE shopping bag will be washing and cleaning by our high efficiency PP PE film washing line.
After film wash and clean,it is 95% dry or more, so it can be send to make regranulate again. You can choose the quality of granules based on the mesh standard and layers.
The recycled PP PE granules will be used to make film blowing to make clean film.
Main Features:
1. The main material is PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. The main process of the washing line is crushing, washing, drying parts.
3. The capacity of the washing line is from 200kg/h to 1000kg/h.
4. The crusher is to crush the film and woven bags to small pieces with size 60mm to 120mm.
5. Cold water sinking swimming tank can wash the common dirties, like the soil, sand, earth, stone, glass out.
6. High speed friction washer and hot sinking swimming tank can remove the strong dirties, like the grease, oil, glue.
7. With big capacity, double drying system can ensure the final products, PE PP flakes moisture lower than 5%.
8. With squeezing machine, the moisture level of PE PP flakes can be lower than 3%.
9. Final PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
Main Parts machines in the PP PE film washing line:
1. Crusher
The long belt/tape of LDPE agriculture film or LLDPE packaging film will be cut by our crusher machine. The flakes after cut will be in size bewteen 60mm-80mm controlled by mesh screen diameter.
New type of crusher with stagger shape of rotor/blades ensure higher capacity and lower noise.
Crudshing with water is a better choice comparing with dry crushing.
2. Friction washer
Friction washer here is to remove the most sand and help the wash in swimming tank. Some dirt agriculture film contains sand with about 25-30 or even more, it is a pressure for cleaning washing tank,so in order to reducing the sand in washing tank,we put a friction washing machine before swimming floating tank.
3. Washing Floating Tank
LDPE/LLDPE/PP film flakes is fully unflolded and cleaning here by rollers pushing, the long tooth could bring film deeply into water slowly and constantly. To improve the capacity and take fewer water out, we usually put a chain belt in the end of washing tank.
Here,dirt sand/stone/mulch will fall down again and discharge by side screw loader.
4. High speed friction washer
Some stubborn dirt which is difficult to remove will be handle by high speed friction washer. It is with high speed centrifuge force which can get rid of stickers on film flakes.
5. Film dryer/Dehydrator/Squeezer
One big point of the whole washing system is on drying system, we have 2 ways to dry the wet film, centrifuge dehydrator and squeezing machine.
1) The centrifuge dewatering machine is working by the high speed rotation force to remove the water.
2) The squeezing dryer machine is working with screw to squeeze the film into compactor and remove water by squeezing force pressure.
Models of RT series plastic washing recycling line:
Models | Capacity | Total Power | Workers |
TSWL300 | 300kg/h | 95~150KW | 1~2 |
TSWL500 | 500kg/h | 180~250KW | 2~3 |
TSWL1000 | 1000kg/h | 280~380KW | 2~3 |
LDPE/LLDPE PP Film Granulating Machine Plant:
After cleaning and washing by RT washing equipment, we can supply the film granulating/pelletizing machine solution:
It is recommend RCSJ series double stage compactor pelletizing machine to regranulate the washed film.
The machine is consist of:
Belt conveyor with metal detector
Compactor/Agglomerator
Mother single screw extruder
Baby single screw extruder
Filter screen with non-mesh filtration system
Water rind die face cutting system
Granules Dryer
Models of PP PE film pelletizing line:
Model | Compactor | SCREW/EXTRUDER | Capacity | |||
Volume | Power | Diameter | L/D | Power | ||
RCDJ85 | 300L | 37KW | 85mm | 33:1 | 55kw | 160-220kg/h |
RCDJ100 | 500L | 55KW | 100mm | 33:1 | 90kw | 230-300kg/h |
RCDJ130 | 800L | 75KW | 130mm | 33:1 | 132kw | 380-450kg/h |
RCDJ160 | 1200L | 110KW | 160mm | 30:1 | 220kw | 550-650kg/h |
RCDJ180 | 1400L | 132KW | 180mm | 28:1 | 250kw | 700-850kg/h |
Q&A about recycling machines:
1. What is the function of the PE PP film washing recycling machines?
The PE PP film washing recycling machinery is used to recycle and process the PE agriculture film, PE bags, shopping bags, beverage bags, PP woven bags, and some other soft material etc…
2. Where does it collect the waste material for the PE PP film washing recycling machines?
The waste mater is gotten mainly from agriculture film, city rubbish and plant in bale package or separated. They are with much dirties, such as the earth, soil, sand, stone, glue, grass, oil, and some other dirties.
But by our many years experience to manufacture the washing line, we can promise to wash the material clean enough to take the washed material into the extruder to make granules. We have our special design to guarantee this point.
3. What are main parts of the PE PP film washing recycling machines?
The following is a standard structure of the PE PP film washing recycling machinery:
Belt conveyer--- crusher with water--- screw conveyer--- floating washer--- screw conveyer--- high speed friction washer--- high speed friction washer--- screw conveyer--- horizontal centrifugal dewatering machine (or squeezer)--- drying system 1--- transition hopper--- drying system 2--- storage silo--- operating panel
The up is a standard structure of the line, we can adjust it to remove some parts or add some parts due to the situation of the material or customers' requirements.
4. What capacity of the PE PP film washing recycling machinery?
300-2000kg/h for single washing line
5. What power of the PE PP film washing recycling machines?
150kw~480kw
6. How much water does it need of the PE PP film washing recycling machines?
3~8T per hour
7. How large space does it need for a PE PP film washing recycling machines?
100~400 square meters, the whole line could be installed by straight, "L" shape or "U" shape. We could design how to instal the machines due to the space of your factory.
8. What is the condition of the final products from the PE PP film washing recycling machines?
The size of final flakes will be 50~100mm, and final moisture level of film flakes will be lower than 5%.
The PP PE flakes can be taken directly to the granulating/pelletizing line to make granules/pellets.
9. What is material of the PE PP film washing recycling machines?
The parts contacted with water are made of stainless steel SUS 304 or customized.
10. What certifications do you have for the PE PP film washing recycling machines?
We have CE and ISO9001 certification for the entire PE PP film washing recycling machines.
Contacts us:
RETECH Machinery is an experienced and professional manufacturing for series plastic washing recycling machine/ plastic granulating recycling machine including ET bottle recycling machines, PE PP film recycling machines, plastic PE PP PS ABS PET PC PVC LD HD LLD BOPP granulating line, water treatment for the waste water from washing line, and auxiliary equipment for plastic recycling....
If you are interesting more details of our products, please contact with us no hesitation!
www.plasticrecycling-machine.com
Mob: 0086-152-50376025
