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Direct one-step process PE/PP/LDPE/HDPE/LLDPE film scraps plastic film recycling machine pelletizing line
Application:
Plastic Printed and non-printed PE, PP film, multi-layered film, shrink film, stretch film, HDPE/LDPE film and EPE foam recycling machine. PS, PP. Soft irrigation pipe. Pre-shredded regrind. Washed and dried film flakes from washing line.
Easy to operate, high performance film recycling machine：
Retech's high efficiency, one-step plastic recycling machine RCDJ is designed for the reprocessing of PE polyethylene film(HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films. As well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
Model:
Model | Screw Dia | Power Consumption | Labor needed | Capacity(PE) |
RC85-100 | 85/100mm | 90kw/h | 1-2 | 200-260KG/H |
RC100-120 | 100/120mm | 135kw/h | 1-2 | 250-320KG/H |
RC130-150 | 130/150mm | 190kw/h | 2-3 | 450-550KG/H |
RC160-180 | 160/180mm | 270kw/h | 2-3 | 600-750KG/H |
RC180-200 | 180/200mm | 420kw/h | 3-4 | 800-1000KG/H |
Standard design of plastic compactor pelletizing machine:
No. | Name | Quantity |
1 | Belt conveyor with metal detector | 1 |
2 | Compactor | 1 |
3 | RCSJ130/33 main extruder | 1 |
4 | RCSJ150/12 baby extruder | 1 |
5 | Hydrualic screen exchanger | 2 |
6 | Die face cutting system | 1 |
7 | Water flume | 1 |
8 | Dewatering machine | 1 |
9 | Vibrating screen | 1 |
10 | Blower conveying system | 1 |
11 | Storage hopper | 1 |
12 | Electric panel | 1 |
Machine Advantages of our PP PE film granulation machine:
One Step, All-in-One direct recycling pelletizing line:
Our plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line.
The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force.
Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)
Easy material feeding without the need for pre-cutting:
Waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time.
An extra silo tank can also be added to store and feed pre-washed film flakes.
Feeding is controlled automatically based on how full the cutter compactor is.
The compactor cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows.
The cutter compactor then feeds the material directly and consistently into the extruder screw.
Higher output capacity:
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material.
This results in a much higher production output comparing to other types of recycling systems on the market
Higher pellets quality:
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).
Direct one-step process PE/PP/LDPE/HDPE/LLDPE film scraps plastic film recycling machine pelletizing line
Application:
Plastic Printed and non-printed PE, PP film, multi-layered film, shrink film, stretch film, HDPE/LDPE film and EPE foam recycling machine. PS, PP. Soft irrigation pipe. Pre-shredded regrind. Washed and dried film flakes from washing line.
Easy to operate, high performance film recycling machine：
Retech's high efficiency, one-step plastic recycling machine RCDJ is designed for the reprocessing of PE polyethylene film(HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films. As well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
Model:
Model | Screw Dia | Power Consumption | Labor needed | Capacity(PE) |
RC85-100 | 85/100mm | 90kw/h | 1-2 | 200-260KG/H |
RC100-120 | 100/120mm | 135kw/h | 1-2 | 250-320KG/H |
RC130-150 | 130/150mm | 190kw/h | 2-3 | 450-550KG/H |
RC160-180 | 160/180mm | 270kw/h | 2-3 | 600-750KG/H |
RC180-200 | 180/200mm | 420kw/h | 3-4 | 800-1000KG/H |
Standard design of plastic compactor pelletizing machine:
No. | Name | Quantity |
1 | Belt conveyor with metal detector | 1 |
2 | Compactor | 1 |
3 | RCSJ130/33 main extruder | 1 |
4 | RCSJ150/12 baby extruder | 1 |
5 | Hydrualic screen exchanger | 2 |
6 | Die face cutting system | 1 |
7 | Water flume | 1 |
8 | Dewatering machine | 1 |
9 | Vibrating screen | 1 |
10 | Blower conveying system | 1 |
11 | Storage hopper | 1 |
12 | Electric panel | 1 |
Machine Advantages of our PP PE film granulation machine:
One Step, All-in-One direct recycling pelletizing line:
Our plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line.
The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force.
Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)
Easy material feeding without the need for pre-cutting:
Waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time.
An extra silo tank can also be added to store and feed pre-washed film flakes.
Feeding is controlled automatically based on how full the cutter compactor is.
The compactor cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows.
The cutter compactor then feeds the material directly and consistently into the extruder screw.
Higher output capacity:
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material.
This results in a much higher production output comparing to other types of recycling systems on the market
Higher pellets quality:
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).
