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Direct one-step process of PE/PP film scraps plastic film recycling machine pelletizing line

Application:
Printed and non-printed PE, PP film, multi-layered film, shrink film, stretch film, HDPE/LDPE film and EPE foam. Thermoformed PS, PP. Soft irrigation pipe. Pre-shredded regrind. Washed and dried film flakes from washing line. 
Compactor pelletizer/granulator die face cutter water ring cutting recycling pelletizing granulating machine equipment line plant

  • RCDJ Series PP PE film recycling pelletizing machine
  • RETECH
  • 8477201000
Plastic:
Production Capacity:
Quantity:

Direct one-step process of PE/PP film scraps plastic film recycling machine

 


Compactor PE PP soft films recycling line

Application:

Printed and non-printed PE, PP film, multi-layered film, shrink film, stretch film, HDPE/LDPE film and EPE foam. Thermoformed PS, PP. Soft irrigation pipe. Pre-shredded regrind. Washed and dried film flakes from washing line. 

Model Name

RCDJ

Final Product

Plastic pellets/granule

Machine Components

Conveyor belt, cutter compactor shredder, extruder, pelletizing unit, water cooling
unit, drying unit, silo tank

Recycling Material

HDPE,LDPE,LLDPE, PP, BOPP, CPP, OPP, PA,PC,PS,PU,EPS

Output range

100kg~ 1200 kg/hr

Feeding

Conveyor belt (Standard), Nip roll feeder (Optional)

Screw Diameter

85~180mm (customized)

Screw L/D

30/1,33/1(customized)

Screw Material

38CrMoA1A

Degassing

Single or double vented degassing, Unvented for non-printed film (customized)
Two stage type (mother-baby extruder) for even better degassing

Cutting Type

Hot die face pelletizing (Water ring pelletizer)

Cooling

Water cooled

Voltage

Customized based on request (For example: USA 480V 60Hz, Mexico 440V/220V 60Hz, Saudi Arabia 380V 60Hz, Nigeria 415V 50Hz...)

Optional Devices

Metal detector , Nip roller for film roll feeding , Additive feeder for masterbatch, Centrifuge dryer for drying

Delivery Time

75~120 days for customized machine. In stock machines available

Warranty

1 year

Technical Assistance

Engineers available to service machinery overseas

Easy to use, high performance recycling machine

Retech's high efficiency, one-step plastic recycling machine RCDJ is designed for the reprocessing of PE polyethylene film(HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

 

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.


Model:

Model

Screw Dia

Power Consumption

Labor needed

Capacity(PE)

RC85-100

85/100mm

90kw/h

1-2

200-260KG/H

RC100-120

100/120mm

135kw/h

1-2

250-320KG/H

RC130-150

130/150mm

190kw/h

2-3

450-550KG/H

RC160-180

160/180mm

270kw/h

2-3

600-750KG/H

RC180-200

180/200mm

420kw/h

3-4

800-1000KG/H


Re-usable pellets

The pellets produced by the recycling machine can be put directly back into the production line, in most cases for blown film or pipe extrusion processes.

1. Pellets from in-house, post-industrial recycling
On average, post-industrial waste makes up 5% or more of the entire production line, making in-house recycling very important nowadays as it can significantly reduce the cost of raw/virgin material purchasing.
The plastic pellets produced from in-house waste are almost like-new and can be re-used for producing high quality plastic products once again.
2. Pellets from post-consumer recycling
The
RCDJ is also designed to work with washed, post-consumer and used agricultural film. The cutter compactor, which generates frictional heat during the compacting process, helps to further dry and remove the water moisture from the washed film flakes (processed first by the washing lines). The recycled pellets can be used again in extrusion process, whether 100% (such as garbage bag, LDPE pipe production and etc) or as part of the mixture to reduce raw material cost. The pellets quality can also be improved by direct dosing of masterbatch and additives.

Machine Advantage

One Step, All-in-One direct recycling

The Repro-Flex plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

 

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

 Agglomeration Compactor Pelletizing Machine

Higher output capacity

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

 

Higher pellets quality

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

 HDPE granules making machine

Other benefits

Lower investment cost for a high quality and durable machine

Low energy consumption with high production output

Fast machine delivery and installation: RETECH produces on an average of 8 sets of RCDJ per month and can deliver the machine faster than most manufacturers. The average delivery time of a RETECH recycling machine is 60 days.

 

The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.

 

Contact us:

info@plasticrecycling-machine.com

Mob/Whatsapp:+86-15250376025


Contact Us

ZHANGJIAGANG RETECH MACHINERY CO.LTD
Add: No. 5, Leyu Town, Zhangjiagang, Suzhou, China
E-mail: info@plasticrecycling-machine.com
Tel: +86-512-58711101
Phone: +86-18151196933
Zip code: 215621

ZHANGJIAGANG RETECH MACHINERY CO., LTD

Add: NO. 5, Shuangfeng Road, Leyu Town, Zhangjiagang, China
E-mail: info@plasticrecycling-machine.com
Mob/WhatsApp/WeChat/Skype:+8618151196933  
Phone: +8651258711101
Copyright  2019 Zhangjiagang Retech Machinery Co., Ltd.. Supported by LEADONG.

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