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High Efficiency Plastic PP PE PS ABS PET PVC Crushing Washing Sorting Separation Recycling Line
Equipment introduction:
By this line,the different plastics could be crushed and the springs,ferrous and nonferrous could be removed, the sinking and floating plastics will be separated by water density. In the end of the plastic washing line,the flakes will be dry and clean. Here,different colors and similar materials will be re-sorting by color sorting system and material sorting equipment.
After getting separated,we need to put the different plastics into our PP PE flakes pelletizing machines to make granules.
The HDPE PP washing line is consisits of :
No | Name | Power |
1 | Belt conveyor | 1.5kw-2.2kw |
2 | Plastic crusher | 37kw-132kw |
3 | Belt conveyor with magenet | 1.5kw-2.2kw |
4 | Sinking-Floating washing tank | 1.5kw-2.2kw |
5 | Screw conveyor | 2.2kw-5.5kw |
6 | Dewatering dryer machine | 15kw-55kw |
7 | Label remover | 11kw |
8 | Silo | |
9 | Controlling panel |
(Note:it is customized solutions according to your own demand.)
Below is the example for our American Customer:
1. Belt conveyer (1) Function: transporting the hand pumps into the crusher (2) Motor power:1.5kw (3) Width:600mm (4) Length of transportation: 5000mm (5) The material of belt is made of strengthen PVC (6) There are wheels at the bottom of conveyor for easy moving
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2. TSWP-800 Crusher (1) Function: crush the material to be flakes (2) Motor power: 37KW (3) Crusher cover opening motor:0.37kw (4) Material of knife: SKD-11 (5) Qty of rotating blades: 6PCS (6) Qty of fixed blades: 4 PCS (7) Diameter of the hole of the mesh: Ф14mm
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3. Belt conveyer (1) Function: transporting the crushed flakes to the next step and separating ferrous (2) Motor power:1.5kw (3) Equipped with magnetic roller at top to remove the ferrous, spring… (4) Width:600mm (5) Length of transportation: 4500mm (6) The material of belt is made of strengthen PVC (7) There are wheels at the bottom of conveyor for easy moving
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4. Floating Separating Tank (1) Function: to separate the ferrous, nonferrous, and sinking materials (2) Washing paddle roller: 3PCS (3) Width: 1100mm (4) Working length: 3500mm (5) Power of paddle roller: 1.1kw (6) Diameter of screw: Ф200mm (taking out the sinking materials) (7) Power of screw: 2.2kw (8) The contact part with the material is made of stainless steel
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5. Screw conveyer (1) Function: transporting the floating flakes into next step (2) Motor power of screw: 2.2kw (3) Diameter of screw: 200mm (4) Length of screw: 3300mm (5) The contact part with the material is made of stainless steel
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6. Horizontal dewatering machine (1) Function: removing water by powerful centrifugal to ensure the flakes moisture ≤2%. (2) main motor power: 15kw (3) Rotating diameter: 400mm (4) Length: 1500mm (5) rotary speed of screw: 2000 rpm (6) Blades with resistance hardness treatment (7) The parts contacted with material is made of stainless steel
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7. Silo (1) Function: to collect and easily package the final flakes (2) Volume of silo: 1.5m³ (3) Material of silo: stainless steel (4) With whole sets supports for the silo
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8. Electric Panel (1) Function: electric unit to controlling the whole line running and stop (2) contactor :Schneider (3) relay: Schneider (4) general switch: CHNT or DELIXI (5) circuit-breaker: CHNT or DELIXI
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PP HDPE Hard Flakes Material Die Face Pelletizing Recycling Line
Equipment list:
No | Name | Main Power |
1 | Dosing feeder | 3kw |
2 | Double degassing extruder | 132kw |
3 | Die face cutter | 2.2kw |
4 | Dewatering machine | 3kw |
5 | Blower conveying system | 2.2kw-5.5kw |
6 | Silo | |
7 | Controlling panel |
Equipment parameters:
1. Dosing feeder (1) Stainless steel hopper (2) Motor power: 2.2kw, frequency controlling by inverter
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2．Φ150 double-degassing extruder (1) 315 Gear Box: high torque, low noise, Hardened teeth grinding gear box with an external cooling circulatory (2) Screw/Barrel: 38CrMoA1A; tempering nitride treatment (3) Motor Power：132kw (4) Frequency control by inverter (5) Type of degassing: double vent, one natural, one vacuum (6) L/D：28:1 (7) Screw Diameter：150mm (8) Heating Section：9 zones (9) Thermostat Section：7 zones (10) Non-stop machine hydraulic swift screen changer: 3KW
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3. Die face cutter (1) motor power: 2.2kw (2) frequency control (3) water pump power: 3kw
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4. Vertical Dewatering machine (1) Motor power:4kw (2) Made of stainless steel
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5. Air Blowing System (1) Motor Power：3kw
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6. Silo (1) Volume：0.6m3 (2) Stainless Steel
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7. Electric operating panel (1) The temperature controller: Omron (2) The contactor: Schneider (3) The inverter: TECO (4) Motor: SIMO
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High Efficiency Plastic PP PE PS ABS PET PVC Crushing Washing Sorting Separation Recycling Line
Equipment introduction:
By this line,the different plastics could be crushed and the springs,ferrous and nonferrous could be removed, the sinking and floating plastics will be separated by water density. In the end of the plastic washing line,the flakes will be dry and clean. Here,different colors and similar materials will be re-sorting by color sorting system and material sorting equipment.
After getting separated,we need to put the different plastics into our PP PE flakes pelletizing machines to make granules.
The HDPE PP washing line is consisits of :
No | Name | Power |
1 | Belt conveyor | 1.5kw-2.2kw |
2 | Plastic crusher | 37kw-132kw |
3 | Belt conveyor with magenet | 1.5kw-2.2kw |
4 | Sinking-Floating washing tank | 1.5kw-2.2kw |
5 | Screw conveyor | 2.2kw-5.5kw |
6 | Dewatering dryer machine | 15kw-55kw |
7 | Label remover | 11kw |
8 | Silo | |
9 | Controlling panel |
(Note:it is customized solutions according to your own demand.)
Below is the example for our American Customer:
1. Belt conveyer (1) Function: transporting the hand pumps into the crusher (2) Motor power:1.5kw (3) Width:600mm (4) Length of transportation: 5000mm (5) The material of belt is made of strengthen PVC (6) There are wheels at the bottom of conveyor for easy moving
|
2. TSWP-800 Crusher (1) Function: crush the material to be flakes (2) Motor power: 37KW (3) Crusher cover opening motor:0.37kw (4) Material of knife: SKD-11 (5) Qty of rotating blades: 6PCS (6) Qty of fixed blades: 4 PCS (7) Diameter of the hole of the mesh: Ф14mm
|
3. Belt conveyer (1) Function: transporting the crushed flakes to the next step and separating ferrous (2) Motor power:1.5kw (3) Equipped with magnetic roller at top to remove the ferrous, spring… (4) Width:600mm (5) Length of transportation: 4500mm (6) The material of belt is made of strengthen PVC (7) There are wheels at the bottom of conveyor for easy moving
|
4. Floating Separating Tank (1) Function: to separate the ferrous, nonferrous, and sinking materials (2) Washing paddle roller: 3PCS (3) Width: 1100mm (4) Working length: 3500mm (5) Power of paddle roller: 1.1kw (6) Diameter of screw: Ф200mm (taking out the sinking materials) (7) Power of screw: 2.2kw (8) The contact part with the material is made of stainless steel
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5. Screw conveyer (1) Function: transporting the floating flakes into next step (2) Motor power of screw: 2.2kw (3) Diameter of screw: 200mm (4) Length of screw: 3300mm (5) The contact part with the material is made of stainless steel
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6. Horizontal dewatering machine (1) Function: removing water by powerful centrifugal to ensure the flakes moisture ≤2%. (2) main motor power: 15kw (3) Rotating diameter: 400mm (4) Length: 1500mm (5) rotary speed of screw: 2000 rpm (6) Blades with resistance hardness treatment (7) The parts contacted with material is made of stainless steel
|
7. Silo (1) Function: to collect and easily package the final flakes (2) Volume of silo: 1.5m³ (3) Material of silo: stainless steel (4) With whole sets supports for the silo
|
8. Electric Panel (1) Function: electric unit to controlling the whole line running and stop (2) contactor :Schneider (3) relay: Schneider (4) general switch: CHNT or DELIXI (5) circuit-breaker: CHNT or DELIXI
|
PP HDPE Hard Flakes Material Die Face Pelletizing Recycling Line
Equipment list:
No | Name | Main Power |
1 | Dosing feeder | 3kw |
2 | Double degassing extruder | 132kw |
3 | Die face cutter | 2.2kw |
4 | Dewatering machine | 3kw |
5 | Blower conveying system | 2.2kw-5.5kw |
6 | Silo | |
7 | Controlling panel |
Equipment parameters:
1. Dosing feeder (1) Stainless steel hopper (2) Motor power: 2.2kw, frequency controlling by inverter
|
2．Φ150 double-degassing extruder (1) 315 Gear Box: high torque, low noise, Hardened teeth grinding gear box with an external cooling circulatory (2) Screw/Barrel: 38CrMoA1A; tempering nitride treatment (3) Motor Power：132kw (4) Frequency control by inverter (5) Type of degassing: double vent, one natural, one vacuum (6) L/D：28:1 (7) Screw Diameter：150mm (8) Heating Section：9 zones (9) Thermostat Section：7 zones (10) Non-stop machine hydraulic swift screen changer: 3KW
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3. Die face cutter (1) motor power: 2.2kw (2) frequency control (3) water pump power: 3kw
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4. Vertical Dewatering machine (1) Motor power:4kw (2) Made of stainless steel
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5. Air Blowing System (1) Motor Power：3kw
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6. Silo (1) Volume：0.6m3 (2) Stainless Steel
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7. Electric operating panel (1) The temperature controller: Omron (2) The contactor: Schneider (3) The inverter: TECO (4) Motor: SIMO
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