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Plastic PP PE LDPE LLDPE HDPE film compactor double stage recycling pelletizing machine

RETECH's high efficiency, one-step plastic recycling machine,It is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
  • RCDJ Series PP PE film recycling pelletizing machine
  • RETECH
  • 8477201000
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Plastic PP PE LDPE LLDPE HDPE film compactor double stage recycling pelletizing machine

                                        Direct, one-step processing of PE/PP film scraps

 


WEEE rigid plastic recycling granulating machine

Application:

Printed and non-printed PE, PP film, multi-layered film, shrink film, stretch film, PE and EPE foam. Thermoformed PS, PP. Soft irrigation pipe. Pre-shredded regrind. Washed and dried film flakes from plastic washing line. 

 

Recycling materials:

PP/PE roll,film bags ,film scrap,bubble film,film sheet,LDPE/LLDPE/HDPE film

 

Running Photos:

 PP BOPP Film Bags Pelletizing Line to Pakistan

Models:


Model Screw Diameter L/D Capacity1(PE) Capacity2(PP)
RCSJ85-100 85mm 33:1 160-220kg/h 120-180kg/h
RCSJ100-120 100mm 33:1 260-320kg/h 220-280kg/h
RCSJ130-130 130mm 33:1 400-550kg/h 350-450kg/h
RCSJ160-180 160mm 30:1 650-800kg/h 600-700kg/h
RCSJ180-200 180mm 28:1 800-1000kg/h 750-850kg/h


Simple in Design . Flexible in operation

How RCDJ Machine works

Feeding (1)

With belt conveyor: Feeding of scraps is easy and automatically controlled (the conveyor automatically starts/stops depending on the amount of material input) 


Feeding (2)

Film-on-rolls can be fed with nip roll feeder at the same time

 

Cutting and Compacting

Cutter compactor with rotary knives & direct feeding to extruder :
Cuts, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder

 

Degassing

Two-zone degassing (double-vented degasification) : Able to process films with larger printed area and some water content

 

Filtration

Screen change with dual channel system :
For non-stop operation and prevents material from leaking

 

Pelletization

Hot die face pelletizer :
Produces high quality plastic pellets for reprocessing

 

Product:

The plastic pellets can be put directly back into the production line such as blown film extrusion and pipe extrusion

Easy to use, high performance recycling machine

 

RETECH's high efficiency, one-step plastic recycling machine,It is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

 

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.


Re-usable pellets:

The pellets produced by the recycling machine can be put directly back into the production line, in most cases for blown film or pipe extrusion processes.

1. Pellets from in-house, post-industrial recycling:
On average, post-industrial waste makes up 5% or more of the entire production line, making in-house recycling very important nowadays as it can significantly reduce the cost of raw/virgin material purchasing.
The plastic pellets produced from in-house waste are almost like-new and can be re-used for producing high quality plastic products once again.
2. Pellets from post-consumer recycling:
The
RCDJ is also designed to work with washed, post-consumer and used agricultural film. The cutter compactor, which generates frictional heat during the compacting process, helps to further dry and remove the water moisture from the washed film flakes (processed first by the washing lines). The recycled pellets can be used again in extrusion process, whether 100% (such as garbage bag, LDPE pipe production and etc) or as part of the mixture to reduce raw material cost. The pellets quality can also be improved by direct dosing of masterbatch and additives.

  

Machine Advantage:

One Step, All-in-One direct recycling

The RCDJ series plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

 

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

 

Higher output capacity

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

 

Higher pellets quality

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

 LDPE Film Washing Line

Other benefits

Lower investment cost for a high quality and durable machine

Low energy consumption with high production output

Fast machine delivery and installation: RETECH produces on an average of 8 sets of RCDJ per month and can deliver the machine faster than most manufacturers. The average delivery time of a RETECH recycling machine is 60 days.


Cutter compactor shredder
Easy material feeding by belt conveyor
30% higher output and higher quality pellets

Suitable industry

 

Blown film producers
Leftover waste of edge trim from blown film in the format of scraps (T-shirt bags cut-offs from bag making and punching processes), complete film rolls and sheet can be efficiently recycled in a simple process. The high quality, uniformed sized recycled pellets are almost like virgin material which can be put directly back into the film production line.

  

PP woven producers
In-house waste generated from the production of PP woven bags, non-woven, jumbo bags, PP raffia, PP woven sacks and tapes. The recycled PP pellets can be reused (100%) for production. In most cases in circular weaving looms and tapelines.

  

Recycling Centers
Professional Recyclers who collect both post-consumer and post-industrial waste.
The pellets quality can be improved by direct dosing of masterbatch and additives.

 

Work with RETECH:

An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 300 plastic recycling machines have been installed worldwide since 2013

Proven success and positive feedback from satisfied customers in 42 countries

Flexible, personalized machine design to meet your specific requirement and factory layout

Top quality components used for the machines: Energy saving and high performance motors

Cost-effective machine: Lower investment cost for a high quality and durable machine

Service and Communication

Overseas installation service and training are available

Machine warranty with in-time spare parts delivery

Fast online trouble shooting


The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses.


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Contact Us

ZHANGJIAGANG RETECH MACHINERY CO.LTD
Add: No. 5, Leyu Town, Zhangjiagang, Suzhou, China
E-mail: info@plasticrecycling-machine.com
Tel: +86-512-58711101
Phone: +86-18151196933
Zip code: 215621

ZHANGJIAGANG RETECH MACHINERY CO., LTD

Add: NO. 5, Shuangfeng Road, Leyu Town, Zhangjiagang, China
E-mail: info@plasticrecycling-machine.com
Mob/WhatsApp/WeChat/Skype:+8618151196933  
Phone: +8651258711101
Copyright  2019 Zhangjiagang Retech Machinery Co., Ltd.. Supported by LEADONG.

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