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Post Consumer PET Bottle Flakes Crushing Washing Separating Recycling Machine Plant with Zigzag Label Remover
Our PET bottle flakes washing line is specially design to recycle the dirty PET bottles to clean PET flakes, the cleaned flakes can be used for making pellets/packing belt /fiber textile, etc.
Raw material: PET Waste Bottles
Final product: PET Clean Flakes
PET Bottle Crushing Washing Recycling Plant is mainly used to wash and recycle waste PET bottles, mainly coming from the beverage bottles. Such as the cola bottles, water bottles. The color of the bottles mainly has three kinds. The transported bottles, green bottles and blue bottles. As a recycling washing plant for the PET bottles, the main function of the plant is separating the labels from the bottles, removing the caps and washing the PET flakes cleaning.
The structure of this plant is designed based on our many years experience to manufacturing the recycling machines. Simple structure, compact component, low energy consumption, safe and easy operating, simple maintenance. All these good points are to help the customer to get good profit.
The parts of machines contacted with material are made of stainless steel SUS 304 with thickness from 3mm to 6mm. It can ensure the recycling plant running for a long time. Normally it can run 8~15 years. With well maintenance, it can run 15~20 years.
Main Machines Specifications:
To open the baled bottles from fasten to loosen, the operator should cut the wires firstly and remove it.
It is design to remove the small metals and stones that hide in baled blocks, with the rolling screen out, the small stones and metals will fall down naturally.
By the knives structure, the labels on surface of bottles will be separated in around 90%. The rest sticky labels will be removed by air label remover in the end.
The workers will pick up the useless bottles here.
Metal alarm system
It is for detecting the metals to protect the blades in Crusher, once it finds metals, it will alarm and take it out automatically.
The crusher is to make the bottles into flakes, V shape of rotor for cutting is better for PET. Rotor by tempering and balance treatment is stronger. Crushing with water will clean the flakes in first.
After crushing, the flakes will be washed by cold water, here the small residual labels will float above water and collected, the PET flakes will sink into water and get fully washing.
With electricity/steam heating in 60-80 degree, the hot washer can achieve to clean the flakes efficiently. The stirring rotor inside will make flakes fully washed by staying about 20 minutes. The heating water with soda chemical is a regular choice.
The friction washer is mainly to separate the sticky dirt like oil/glue from the flakes by the high centrifuge force. At the same time, the water with chemicals will be mostly removed too.
Here the cold washer is aim to purify flakes. 2 times washing will get more clean flakes.
The strong centrifuge force by high speed will dry the flakes. Equipped with hot air heating system will make sure the moisture within 1%.
After hot air dryer. The rest very few labels will be totally separated with flakes. Our Zigzag air separator will suck the light labels out. The purify flakes will drop to silo.
To collect the final clean flakes.
Strictly impurities controlled in following:
Moisture: less than 1%,
Total impurities≤ 200PPM
Features and advantages of our recycling plant:
Safety: All our machines are made according to the CE standard. All rotating parts with safe fence or cover in case of any men body damaged. The maintenance opening parts are equipped with limited switch. All lines are quipped with emergency switch.
Material: All parts contacted with material are made of stainless steel SUS304 with thickness 3~6mm.
Long-life running: All steel parts are treated with anticorrosion, all stainless steel are SUS 304 with acid washing treatment.
Designing: All plants designed base on the real situation of customers’ material and our many years experience manufacturing the machines.
Energy saving: With reasonable designing to the structure of the plant, it can not only wash the material clean but also can help the custom to save power consumption which means to help customer create more profit.
Customer requirements →Scheme designed →confirmed by customers →manufacturing →trial running in our factory →confirmed by customers →shipped → engineer available overseas→ whole life after sales services