RETECH EPS pelletizing line is specially to process EPS PS XPS EPE foam plastics. It is usually working with shredder machine to pre-cut the foam into small and then cutted by compactor blades.
It is optional single stage or double stage type as per your request.
The whole production line is with high automatically,labor saving,power saving features.
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Waste EPS PS XPS ABS Foam Sheet Board Rigid Plastic Recycling Machine Double Stage EPS Foam Pelletizing Line
Brief introduction:
This type of pellets production foam pelletizing machine is designed for processing foam shape plastic. The big EPS foam bulk will cut into small EPS flakes by shredder firstly. The force compactor feeder will grind the EPS flakes into smaller and push them into extruder. With 2 times filter system and powerful degassing unit, the granules will be clean and strong.
Noodle type cutting or water ring die face cutting is optional.
Working flow:
Process:the bulk maerials or thick flakes after crushed,conveyed into the single screw extruder by belt conveyor,then,compressing,plasticizing in the extruder and removed the violatile and moisture by the vacuum system,after filtering through the filtration system to pelletize into granules.Depends on different screw diameters of single screw extruders,capacity can cover 100 to 1200kg/h.
Applications:
Material | EPS,EPE,XPE,XPS foam / LDPE,LLDPE,HDPE,BOPP,CPP,PP film etc |
Shape | Film,Bag,Woven bag,Fabric,Raffia,Sheet,Chips,Bulk,etc |
Type | Loose,Roll,Bale,Scrap |
Original | Off cut,Washed film,In house waste,Regrind, |
Basic Data of EPS Foam Pelletizing Machine:
Model | Compactor | SCREW/EXTRUDER | Capacity | |||
Volume | Power | Diameter | L/D | Power | ||
RCDJ85 | 300L | 37KW | 85mm | 33:1 | 55kw | 160-220kg/h |
RCDJ100 | 500L | 55KW | 100mm | 33:1 | 90kw | 230-300kg/h |
RCDJ130 | 800L | 75KW | 130mm | 33:1 | 132kw | 380-450kg/h |
RCDJ160 | 1200L | 110KW | 160mm | 30:1 | 220kw | 550-650kg/h |
RCDJ180 | 1400L | 132KW | 180mm | 28:1 | 250kw | 700-850kg/h |
(The data is for reference for EPS foam)
Specifications of RETECH EPS Recycling Pelletizing Machine:
1. Belt conveyor Equipped with metal detector Controlled by the current in compactor. Function:to convey the crushed EPS foam into compactor,working with metal detector will find the hidden metals in plastics and stop the belt immediately. |
2. Compactor/Cutter All working is automatically by current, the feeding will stop if it is over current. Cooling way:by cold water and air cooling. Function:to cut the plastic into small by the moving blades. By high speed rotation,it will compact the material and sending them into extruder. |
3. Extruder Unique designs of screw for different plastics. With degassing vent unit to absorb the useless elements. With pressure alarming system to inform the pressure of filter part. Function: to melt and plasticizing the plastics. |
4. Filtration System Multiple choices. One board two station,Two board four station. Wireless Filters Cylinder type filter Function: to stop the impurities and improve the quality of pellets. |
5. Water Ring Die Face cutting system Uniform pellets/granules Speed controlled by inverter Air force cutter Function: to cut the plastic into uniform granules. |
Features:
1) The whole line is controlled with PLC automatically,easy to operate.
2) Energy saving/labor saving.
3) Equipped with world famous elements, ABB inverter, SKF bearing, Siemens Motor,etc.
4) Customized solution
Pre-Sale:
1. Introduce the functions of the machines
2. Recommend the right machines to customer
3. Confirm the layout drawing and space installation with customer.
Production Service:
1. Reporting the production time to customer
2. Prepare the electric drawing,user manual
3. Testing the machines before shipment
4. Loading the machine
After Service
1. Arrange engineer to door to door service and help to installation and operation
2. Long time service in first time
About us:
Zhangjiagang Retech Machinery Co.,Ltd is a professional manufacturer and supplier for plastic recycling machines. Our products include:
Plastic Washing Machines:
PE LDPE LLDPE film washing line
PP woven bag/jumbo bag washing line
PET bottle washing line
HDPE bottle washing line
Plastic Pelletizing Machines:
PP PE film pelletizing&granulating line
EPS foam pelletizing line
ABS PP HDPE rigid flakes pelletizing line
Contact us:
www.plasticrecycling-machine.com
allen@plasticrecycling-machine.com