1000kg/h HDPE Bottle Crushing Washing Drying Recycling Line
Product Description
1000kg/h HDPE Bottle Crushing Washing Drying Recycling Line With Hot Wash Tank (Capacity:1000kg/h)
1. Project introduction:
(1) This HDPE PP bottle washing recycling line is composed of bale opener,crushing part, continuous washing parts and dehydrator& drying parts. It is specially design to deal with the materials like HDPE milk bottle,PP pipe, etc. The waste bottle will get fully cleaned and dry by our friction washing and dehydrator dryer.You can send them to make granules in next step which is for making small pellets directly. This production line is with high automatically operation and labor&energy savings quality. With advanced design concept and constantly advises from our regular customers, we can customized to meet all your specially demands.
(2) This HDPE PP bottle flakes recycling production line could be displayed "I" "L" "U" shapes according to your workshop.
2. Project information:
Space needed | 36m*6m*5m(L*W*H) |
Electric standard | Optional |
Electric power | Opening power:160kw(Running power:112kw) |
Water consumption | 5-6 tons according to design |
Labors needed | 2-3 workers |
Final flakes moisture | Withing 1% (Can be put to pelletizing directly) |
Machine Color | Customized |
3. Equipment list:
No | Equipment name | Quantity | Power |
1 | Bale opener | one | 5.5kw*2 |
2 | Belt conveyor with metal detector | one | 2.2kw |
3 | Wet crusher | one | 55kw |
4 | Screw conveyor | one | 3kw |
5 | Hot friction floating washer | one | 2.2kw*3 |
6 | High speed friction washer | one | 22kw |
7 | Screw conveyor | one | 3kw |
8 | Floating washer | one | 2.2kw*3 |
9 | Screw conveyor | one | 3kw |
10 | Dehydrator machine | one | 30kw |
11 | Label separator by air | one | 7.5kw+4kw |
12 | Storage hopper | one | |
13 | Electrics | one | 160kw |
Plastic HDPE Milk Bottle Washing Line | |||
4. Main Parts of HDPE bottle washing recycling line:
1) Bale Opener:
(1) Motor power:5.5kw*2
(2) Type:Vertical shape opener
(3) Length:3500mm
(4) Width:1200mm
(5) With feeding rollers
Function:
To open the baled HDPE bottle into loose shape.
2) Crusher
(1) Motor power: 55kw
(2) Way of crushing: with water
(3) Quantity of moving blades :10PCS
(4) Quantity of fixed blades: 4PCS
(5) Material of blades:SKD-11
(6) Size of rotor:1000*560mm
(7) The main rotor is with special tempering&heating and dynamic balance treatment.
(8) Diameter of mesh:17mm(optional)
(9) With top open motor:0.55kw
Function:
To crush the bottle into small flakes,crushing with water is much more efficiently.
3) Hot Floating Washer
(1) Motor power:2.2kw*2
(2) Length:4500mm.
(3) Width: 1300mm.
(4) Scree diameter:350mm
(5) With hot insulation layers
(6) Made of stainless steel 304
(7) Thickness of SUS304 :3mm.
(8) The water is heated by boiler
Function:
Immersing and rinsing, soft the sticker on the flakes and taking off from flakes, removing strong dirties, such as oil, painting, glue……
4) High Speed friction washer
(1) Motor power:30kw
(2) Diameter of rotor:400mm
(3) Effective Length:2800mm
(4) Made of stainless steel 304.
(5) Moving speed:1200RPM
Function:
Remove out the strong dirties attached on the surface of the flakes by friction of flakes hitting to the screen and each other, such as the oil, glue, sticker label…
5) Dehydrator dryer
(1) Motor power:30kw
(2) Moving speed:2000rpm
(3) Diameter of mesh:3mm
(4) Rotor with dynamic balance treatment
(5) Made of stainless steel 304
(6) Bearing:NSK
(7) Blades with resistance hardness treatment
Function:
To dry the wet flakes by fast removing centrifuge force.
6) Label remover by air
(1) Blowing power:7.5kw
(2) Label removing fan:4kw
(3) Made by stainless steel SUS 304
Function:
To separate the labels from HDPE flakes by gravity and air
PS: After washing processing by HDPE bottle washing line, the pure clean HDPE flakes could be deep process by our HDPE flakes pelletizing machine.